相控阵探头【
奥林巴斯Olympus】
我们制造用于不同检测应用的各种形状和尺寸的相控阵探头。这里用示意图说明了几种类型的探头
典型阵列探头的频率范围为1 MHz到17 MHz,晶片的数量范围为10到128。Olympus提供各种各样利用压电复合材料技术的探头,可进行各种各样的检测。本部分说明Olympus的标准相控阵探头。这些探头被分为三种类型:角度声束探头、整合楔块探头及水浸探头。
其它类型的探头是根据应用需要而特殊设计的探头。
整合式楔块和符合规范的探头
这种组合件将一体化楔块和符合规范的探头放置于同一个外壳中,这样就使探头和楔块的组合件具有非常薄的侧面,可以用于接触式角度声束检测。由于无需在探头和楔块接触面之间使用耦合剂,因此探头和楔块之间的耦合状态会永远保持完美的状态。这些探头可对应力腐蚀裂纹进行手动检测,还可用于符合AWS和DGS规范的应用,此外,这些探头还可同时使用40°到70°角度对6.35毫米到19毫米的较厚表面进行手动焊缝检测(对接接头、角接接头、T型接头)。
-
Probe and wedge in the same housing
-
The lowest-profile probe-and-wedge combination for contact angle beam inspection
-
Coupling always good between probe and wedge interfaces, no need for couplant between the probe and wedge
-
Very small assembly for easy access in restricted areas
-
Inspections of 30° to 70° in steel, SW or LW
-
Easy to handle
-
Probes with an internal wedge can be specially ordered to fit a specific curvature radius.
Typical Applications
-
Manual weld inspection of 6.35 mm to 19 mm (0.25 in. to 0.75 in.) thick surfaces (butt joints, corner joints, tee joints), using 40° to 70° simultaneously
-
Manual inspection of stress-corrosion cracking
-
AWS and DGS code compliant applications
Probe Specifications and Dimensions
Part Number |
Item Number |
Frequency
(MHz) |
Number of Elements |
Pitch
(mm) |
Active Aperture
(mm) |
Elevation
(mm) |
Nominal Refracted Beam Angle in Steel |
Integrated Wedge |
External Dimensions
mm (in.) |
L |
W |
H |
2L8-DGS1 |
U8330598 |
2.0 |
8 |
1.0 |
8.0 |
9.0 |
58° SW |
Yes |
27 (1.06) |
17 (0.67) |
22 (0.87) |
4L16-DGS1 |
U8330597 |
4.0 |
16 |
0.5 |
8.0 |
9.0 |
58° SW |
Yes |
27 (1.06) |
17 (0.67) |
22 (0.87) |
2.25L16-45SW1 |
U8330014 |
2.25 |
16 |
0.75 |
12.0 |
12.0 |
45° SW |
Yes |
30 (1.18) |
15 (0.59) |
31 (1.22) |
2.25L16-45LW1 |
U8330495 |
2.25 |
16 |
0.75 |
12.0 |
12.0 |
45° LW |
Yes |
30 (1.18) |
15 (0.59) |
31 (1.22) |
5L16-45SW1 |
U8330496 |
5.0 |
16 |
0.60 |
9.6 |
10.0 |
45° SW |
Yes |
30 (1.18) |
15 (0.59) |
31 (1.22) |
5L16-45LW1 |
U8330497 |
5.0 |
16 |
0.60 |
9.6 |
10.0 |
45° LW |
Yes |
30 (1.18) |
15 (0.59) |
31 (1.22) |
2.25L16-AWS1 |
U8330660 |
2.25 |
16 |
1.0 |
16.0 |
16.0 |
N/A |
No |
25 (0.98) |
38 (1.50) |
18 (0.71) |
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable or can be specially fitted with other connectors and cable lengths |
深穿透型探头
深穿透探头可与各种楔块配合使用,进行各种角度声束的检测应用。这些探头专用于深穿透应用,如对较厚平板、焊缝、锻件,及多噪声或晶粒状材料的检测。
-
Wave layers with acoustic adaptation to Rexolite®
-
Captive anchoring screws are provided with the probe.
-
A wide selection of wedges is available to suit any angle beam application.
Typical applications
A3, A4, and A5 probes
Deep penetration applications
-
Thick plates and welds
-
Forging
-
Noisy or granular material
Probe specifications and dimensions
Part number |
Frequency
(MHz) |
Number of elements |
Pitch
(mm) |
Active
Aperture (mm) |
Elevation(mm) |
External dimensions
mm (in.) |
L |
W |
H |
3.5L16-A3 |
3.5 |
16 |
1.60 |
25.6 |
16.0 |
36 (1.41) |
36 (1.41) |
25 (0.98) |
5L16-A3 |
5.0 |
16 |
1.20 |
19.2 |
12.0 |
36 (1.41) |
36 (1.41) |
25 (0.98) |
1.5L16-A4 |
1.5 |
16 |
2.80 |
44.8 |
26.0 |
57 (2.25) |
46 (1.80) |
30 (1.19) |
2.25L16-A4 |
2.25 |
16 |
2.00 |
32.0 |
20.0 |
57 (2.25) |
46 (1.80) |
30 (1.19) |
2.25L32-A5 |
2.25 |
32 |
0.75 |
24.0 |
24.0 |
29 (1.15) |
43 (1.67) |
24 (0.96) |
5L32-A5 |
5.0 |
32 |
0.60 |
19.2 |
20.0 |
29 (1.15) |
43 (1.67) |
24 (0.96) |
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable or can be specially fitted with other connectors and cable lengths. |
焊缝检测探头
焊缝检测探头的外壳侧面很薄且线缆从前面伸出的特点可以避免受到扫查器探头架的干扰。这些探头不仅适用于对厚焊缝进行的手动和自动检测,还适用于对铸铁、锻件、管道、管件、***加工部件和结构部件中的裂缝和焊接缺陷的检测。
-
Low-profile housing
-
Front-exit cable to avoid interference with the scanner probe holder
-
Fits special PipeWIZARD® wedges designed for automated inspections of girth welds (sophisticated irrigation channels, locking carbide wear pins)
-
Can be ordered with CE-certified Hypertronics connector
-
Suitable for manual and automated inspections
-
Available laterally focused probes improve defect length sizing (7.5CCEV100-60-A16)
Typical applications
-
Automated inspection of girth welds with PipeWIZARD systems
-
Manual or automated inspection of thick welds
-
Detection of flaws and sizing
-
Inspection of castings, forgings, pipes, tubes, and machined and structural components for cracks and welding defects
Probe specifications and dimensions
Part number |
Frequency
(MHz) |
Number of elements |
Pitch
(mm) |
Active
Aperture (mm) |
Elevation
(mm) |
External Dimensions
mm (in.) |
L |
W |
H |
5L60-PWZ1 |
5.0 |
60 |
1.0 |
60.0 |
10.0 |
68 (2.68) |
26 (1.02) |
30 (1.18) |
7.5L60-PWZ1 |
7.5 |
60 |
1.0 |
60.0 |
10.0 |
68 (2.68) |
26 (1.02) |
30 (1.18) |
7.5L60-PWZ1* |
7.5 |
60 |
1.0 |
60.0 |
10.0 |
68 (2.68) |
26 (1.02) |
30 (1.18) |
5L48-PWZ2 |
5.0 |
48 |
1.0 |
48.0 |
10.0 |
56 (2.20) |
26 (1.02) |
30 (1.18) |
5L32-PWZ3 |
5.0 |
32 |
1.0 |
32.0 |
10.0 |
40 (1.57) |
26 (1.02) |
30 (1.18) |
7.5L32-PWZ3 |
7.5 |
32 |
1.0 |
32.0 |
10.0 |
40 (1.57) |
26 (1.02) |
30 (1.18) |
10L32-PWZ3 |
10.0 |
32 |
1.0 |
32.0 |
10.0 |
40 (1.57) |
26 (1.02) |
30 (1.18) |
7.5CCEV100-60-A16 |
7.5 |
60 |
1.0 |
60.0 |
18.0 |
68 (2.68) |
29 (1.14) |
30 (1.18) |
7.5CCEV100-60-A16** |
7.5 |
60 |
1.0 |
60.0 |
18.0 |
68 (2.68) |
29 (1.14) |
30 (1.18) |
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable or can be specially fitted with other connectors and cable lengths. |
近壁探头
近壁探头的两端具有较短的盲区(*晶片的中心和*后晶片的中心到与它们*近的探头外壳边缘的距离是1.5毫米)。 它们可以极好地适用于复合材料的通道检测,并用于复合材料的C扫描检测(分层、脱胶和多孔性)。
Advantages
-
Shortened dead zone at both ends (1.5 mm between center of first or last element and housing edge)
-
Well suited for composite channel inspections
-
Used for C-scan inspections of composites (delamination, disbonding, and porosity)
Probe Specifications and Dimensions
Part Number |
Item Number |
Frequency
(MHz) |
Number of Elements |
Pitch
(mm) |
Active Aperture
(mm) |
Elevation
(mm) |
External Dimensions mm (in.) |
L |
W |
H |
3.5L64-NW1 |
U8330148 |
3.5 |
64 |
1.0 |
64.0 |
7.0 |
66 (2.60) |
19 (0.75) |
25 (0.98) |
5L64-NW1 |
U8330134 |
5.0 |
64 |
1.0 |
64.0 |
7.0 |
66 (2.60) |
19 (0.75) |
25 (0.98) |
3.5L24-NW2 |
U8330965 |
3.5 |
24 |
1.0 |
24.0 |
7.0 |
26 (1.02) |
19 (0.75) |
30 (1.18) |
5L24-NW2 |
U8330155 |
5.0 |
24 |
1.0 |
24.0 |
7.0 |
26 (1.02) |
19 (0.75) |
30 (1.18) |
3.5L128-NW3 |
U8330695 |
3.5 |
128 |
1.0 |
128.0 |
7.0 |
130 (5.12) |
21 (0.83) |
35 (1.38) |
5L128-NW3 |
U8330647 |
5.0 |
128 |
1.0 |
128.0 |
7.0 |
130 (5.12) |
21 (0.83) |
35 (1.38) |
These probes come standard with an OmniScan® connector and a 2.5 m (8.2 ft) cable or can be specially fitted with other connectors and cable lengths. |
通用型探头
用途广泛的各种探头与楔块组合在一起的侧面极薄,可以较为容易地进到空间狭小的区域。这些探头可以和多种楔块一起使用,进行各种角度声束检测应用。这些探头不仅用于对6.35毫米到38毫米的较厚焊缝进行手动或自动检测,还可对铸铁、锻件、管道、管件、***加工部件及结构部件的裂缝和焊缝缺陷进行检测。
Probe Specifications and Dimensions
Part Number |
Item Number |
Frequency
(MHz) |
Number of Elements |
Pitch
(mm) |
Active Aperture
(mm) |
Elevation
(mm) |
External Dimensions
mm (in.) |
L |
W |
H |
5L16-A10 |
U8330595 |
5.0 |
16 |
0.60 |
9.6 |
10.0 |
23 (0.91) |
16 (0.63) |
20 (0.79) |
10L32-A10 |
U8330251 |
10.0 |
32 |
0.31 |
9.9 |
7.0 |
23 (0.91) |
16 (0.63) |
20 (0.79) |
5L32-A11 |
U8330274 |
5.0 |
32 |
0.60 |
19.2 |
10.0 |
25 (0.98) |
23 (0.91) |
20 (0.79) |
5L64-A12 |
U8330593 |
5.0 |
64 |
0.60 |
38.4 |
10.0 |
45 (1.77) |
23 (0.91) |
20 (0.79) |
5L60-A14 |
U8330785 |
5.0 |
60 |
1.0 |
60.0 |
10.0 |
68 (2.68) |
23 (0.91) |
20 (0.79) |
7.5L60-A14 |
U8330804 |
7.5 |
60 |
1.0 |
60.0 |
10.0 |
68 (2.68) |
23 (0.91) |
20 (0.79 |
线性阵列探头是工业应用中*常用的相控阵探头。定义相控阵探头的一个重要因素是探头的激活孔径。
小脚印探头
小脚印探头可进入到活动空间狭窄的区域(A00探头的脚印尺寸为8×8毫米)。
-
Access to confined areas (A00 probe has an 8 × 8 mm footprint)
-
Cable connector can come out from either the side or the top
(A0 only).
-
Special-design small-footprint wedge
-
10L16-A00 is used for aerospace scribe-mark applications.
Probe Specifications and Dimensions
Part Number |
Item Number |
Frequency
(MHz) |
Number of Elements |
Pitch
(mm) |
Active Aperture
(mm) |
Elevation
(mm) |
External Dimensions mm (in.) |
L |
W |
H |
5L10-A0-SIDE |
U8330080 |
5.0 |
10 |
0.60 |
6.0 |
6.0 |
13 (0.51) |
10 (0.39) |
23 (0.91) |
5L10-A0-TOP |
U8330075 |
5.0 |
10 |
0.60 |
6.0 |
6.0 |
13 (0.51) |
10 (0.39) |
23 (0.91) |
10L10-A0-SIDE |
U8330110 |
10.0 |
10 |
0.60 |
6.0 |
6.0 |
13 (0.51) |
10 (0.39) |
23 (0.91) |
10L10-A0-TOP |
U8330111 |
10.0 |
10 |
0.60 |
6.0 |
6.0 |
13 (0.51) |
10 (0.39) |
23 (0.91) |
7.5CCEV35-A15 |
U8330826 |
7.5 |
16 |
0.50 |
8.0 |
10.0 |
26 (1.02) |
22 (0.87) |
9.7 (0.38】 |